At BERlaser, we strive to transform every project into a custom-tailored result—starting with the initial sketch and finishing with the final product. We rely on a state-of-the-art machine park and years of experience in various aspects of metalworking. Our diverse manufacturing capabilities enable us to produce both challenging one-off pieces and large-scale series in a short timeframe.
Often, the first step in our manufacturing process involves our powerful 2D BySprint Fiber 3015 fiber laser system, rated at 3 kW. With it, we can precisely and cleanly process steel, stainless steel, and non-ferrous metals up to 3 m x 1.5 m in size and, if necessary, 50 mm in thickness. Even intricate contours or engravings pose no challenge. Next, we shape the sheets using our hydraulic CNC press brake Xpert 150 from Bystronic. This allows for highly accurate bending of parts up to 4200 mm in length and 15 mm in thickness. Whether complex geometries or delicate components, our extensive set of tools facilitates a wide range of implementations.
In addition, continuous optimizations in our manufacturing process ensure that we always meet the latest technological standards. Our investment in advanced metrology and automation solutions guarantees you the highest precision and quality at every stage of production.
Beyond that, we employ various welding techniques to securely join parts or equip them with additional elements. Using stud welding (M3 to M10), we can firmly attach threaded studs and sleeves to steel, stainless steel, aluminum, and even brass. For more extensive welding work, we utilize common TIG and MIG processes.
This allows us not only to create spot welds but also to build intricate welded constructions—such as those used for thin aluminum sheets or stainless steel. If desired, we can also take care of post-weld finishing to ensure an aesthetically pleasing and durable final result. Our experienced welding specialists work with utmost precision and care to secure the optimal connection between components.
Our team continuously trains to stay abreast of the latest welding technologies. This approach combines traditional craftsmanship with modern techniques, ensuring solutions that excel both technically and economically.
Naturally, we can further refine your parts once the primary processing steps are complete. Whether it is powder coating or industrial painting, we ensure reliable corrosion protection and an attractive appearance.
We also provide additional functionality through machining methods such as drilling, countersinking, and tapping. Using our Alzmetall column drilling machine, we can implement precise hole patterns and flow drilling, offering enhanced stability for the component.
Ultimately, our goal is to support you during every stage of the project—from conceptualization and design all the way to final delivery. Through regular coordination and personalized consultation, we guarantee that your product meets the highest technical, aesthetic, and cost-effectiveness standards. Whether you need a small batch or large-scale series production, BERlaser is the place to turn. We look forward to collaborating with you on innovative solutions and bringing your vision to life.